About Dwarkesh Polyfab

A polypropylene woven bag manufacturer rooted in Morbi, Gujarat — India's largest polymer packaging manufacturing hub. Built on modern machinery, strict quality standards and a direct buyer relationship that removes middlemen from every transaction.

Who We Are

A manufacturer you deal with directly — not a trader, not an agent.

Dwarkesh Polyfab is a polypropylene packaging manufacturer based in Morbi, Gujarat. We manufacture PP woven bags, BOPP laminated polybags, printed polybags and custom packaging solutions for rice mills, fertilizer companies, cement plants, plastic product manufacturers and export businesses across India.

We are located in the heart of Morbi — a city that has become India's most concentrated polymer and polypropylene bag manufacturing region. This gives us direct access to the best raw material suppliers, skilled labour and manufacturing infrastructure — all of which directly benefits our buyers through consistent quality and competitive pricing.

Every order at Dwarkesh Polyfab is handled directly — from the moment you send your requirement on WhatsApp to the day your bags are dispatched. No agents, no brokers, no inflated prices. Just a manufacturer who understands packaging and delivers on time.

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160+
Active Loom Plants in Morbi
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250 T
Avg Fabric Output Per Plant / Month
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8+
Product Types
100%
Virgin PP Material
♻️
5x
Recyclable — Reuse Up to 5 Times
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160+
Morbi Loom Plants — Community Industry
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B2B
Direct Manufacturer to Business
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6+
Industries Served Pan India

🏭 Morbi — India's Polypropylene Packaging Capital

Morbi, Gujarat is not just a city — it is the manufacturing backbone of India's polypropylene packaging industry. The city is home to hundreds of PP woven bag manufacturers, raw material suppliers, printing units and lamination plants — all within a few kilometres of each other. This concentration of industry creates an ecosystem that produces polypropylene bags at scale, speed and quality that no other region in India can match.

160+
Active Loom Plants Manufacturing PP Fabric in Morbi
40,000+
Tonnes of PP Fabric Produced Per Month Across Morbi (160 × 250T)
Pan India
Supply Reach — All States and Export Markets

Being a manufacturer in Morbi means our buyers benefit from the full advantage of this industrial ecosystem — lowest raw material costs, fastest production turnaround, widest product variety and logistics networks that have been built over decades to move polymer packaging across India efficiently.

Morbi is home to 160+ active loom plants — each running circular weaving looms that produce polypropylene woven fabric continuously. On average, each plant in Morbi produces 250 tonnes of PP fabric per month — making Morbi's combined output one of the largest polypropylene fabric production clusters in Asia. Dwarkesh Polyfab is part of this industrial community — benefiting from shared raw material supply chains, skilled labour, printing and lamination infrastructure that no other region in India can match.

Our Manufacturing Process

Every bag is made through a controlled multi-step process that ensures consistent strength, accurate dimensions and clear print quality in every batch.

1

Raw Material Selection

We use 100% virgin polypropylene granules sourced from trusted Indian polymer manufacturers. Virgin PP ensures consistent melt flow, fabric strength and food grade compliance. No recycled or mixed material is used in our production.

2

Tape Extrusion

Virgin PP granules are melted and extruded through precision dies to form flat PP tapes of controlled width and thickness. These tapes form the warp and weft threads of the woven fabric. GSM and fabric strength are determined at this stage.

3

Circular Weaving — Morbi Loom Plants

The woven PP tape is fed into high speed circular looms — the same type of looms used across all 160+ active plants in Morbi. Circular weaving produces a seamless tubular fabric that forms the body of the bag. This method is stronger and more uniform than flat weaving. Loom speed, weave density and fabric width are monitored continuously for each production run.

4

Lamination (For BOPP Bags)

For BOPP laminated bags, the woven fabric passes through a lamination machine where a BOPP film is heat bonded to the outer surface. Glossy, matte, gold or silver finish is applied at this stage. Lamination adds moisture resistance and creates the smooth surface needed for high definition printing.

5

Flexographic Printing

Custom designs are printed using flexographic printing machines in up to 6 colors on PP fabric or up to 8 colors on BOPP laminated surface. Print plates are prepared from approved artwork files. Colors, registration and print clarity are checked against approved proofs throughout the print run.

6

Cutting & Stitching

Printed fabric rolls are cut to precise bag dimensions using automated cutting machines. Cut pieces are then stitched into final bag shape — bottom stitching, top hemming, valve fitting (for cement bags) or liner insertion (for chemical bags) depending on the product specification.

7

Quality Inspection

Every batch of finished bags is inspected for dimensional accuracy, stitching strength, print quality and fabric defects before packing. Bags failing quality standards are rejected. Only approved bags are packed and dispatched to buyers.

8

Packing & Dispatch

Finished bags are bundled, counted and packed in bales or boxes as per buyer requirement. Each shipment is labelled with product details, quantity and buyer information. Dispatch is coordinated through trusted logistics partners for pan India delivery.

What We Manufacture

Complete polypropylene packaging range — from lightweight retail bags to heavy duty industrial bags — all made under one roof in Morbi.

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PP Woven Bags

Plain and printed woven polypropylene bags in all sizes and GSM for bulk commodity and industrial packaging.

BOPP Laminated Bags

Glossy, matte, gold and silver finish laminated bags for premium retail branding and export quality packaging.

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Custom Printed Polybags

Up to 6 color flexographic printing on PP fabric for branded rice, fertilizer, food and industrial packaging.

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Rice Packaging Bags

Food grade virgin PP bags in 5 KG to 50 KG sizes for rice mills, grain traders and food brands.

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Fertilizer Bags

UV stabilized heavy duty PP bags in 25 KG and 50 KG for fertilizer manufacturers and agrochemical companies.

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Cement Valve Bags

Machine compatible valve bags for automated cement filling lines — available with inner liner.

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Anti Slip Bags

Anti slip coated bags for palletized export shipments — prevents cargo shifting in sea containers.

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Jumbo Box Bags

Fully customised box shaped bags for plastic jars, bottles, strip bundles, trolley bags and odd shaped plastic products.

Quality, Trust & Standards

We follow strict standards in materials, production and sustainability that our buyers can rely on for every order.

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100% Recyclable PP

Polypropylene is one of the safest and most widely recycled plastics in the world. All our bags are made from PP — which can be collected, melted and reprocessed into new products. We encourage buyers to return used bag waste to local recycling units and support a circular packaging economy.

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Food Grade Material

All bags used for rice, flour, grains and food products are manufactured from 100% virgin food grade polypropylene that meets food contact safety standards. No recycled material, colour additives or harmful chemicals are used in food contact bags.

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Virgin PP Only

We use only 100% virgin polypropylene — no recycled granules, no mixed scrap material. Virgin PP gives consistent melt flow, predictable fabric strength and reliable GSM across every production batch — something recycled material cannot guarantee.

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UV Stabilized Fabric

Our fertilizer, chemical and outdoor storage bags are manufactured with UV stabilizer additives in the PP compound. This significantly slows the degradation of the bag fabric under direct sunlight — extending outdoor bag life from weeks to months.

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Accurate GSM & Weight

Every batch of bags is produced to the exact GSM specification ordered by the buyer. We test fabric GSM before and during production. Buyers receive bags within ±3% of the ordered GSM — ensuring consistent load capacity and material cost per bag.

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Stitch & Seam Strength

All bags are stitched using high tensile polyester or polypropylene thread with minimum 2 stitch lines at the bottom seam. Stitch density and seam strength are checked in every production batch to ensure bags do not burst under the rated load.

Our Core Values

The principles that guide how we manufacture, price and deliver for every buyer.

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Quality First

Virgin PP material, accurate GSM, clean stitching and consistent print — quality is checked at every stage before bags reach the buyer.

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Buyer Focused

We build bags around your requirement — size, GSM, printing, lamination, closure — all customised to your product and brand.

Fast Turnaround

160+ looms and 250 ton monthly capacity means your order moves through production quickly — standard orders dispatched in 7 to 15 days.

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Manufacturer Pricing

Morbi location + direct raw material sourcing + no middlemen = the most competitive price a buyer can get for polypropylene bags in India.

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Responsible Production

We use recyclable PP, support bag waste collection and minimise production waste — contributing to a more responsible packaging supply chain.

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Direct Communication

No agents. Talk to the manufacturer directly on WhatsApp — get honest pricing, real production updates and quick answers every time.

Why Buyers Choose Dwarkesh Polyfab

What makes rice mills, fertilizer companies and export traders across India come back to us for every order.

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160+ Looms — High Capacity Plant

Our 160+ loom plant with 250 ton monthly capacity handles bulk orders without delays — from small 10,000 bag orders to large 5 lakh bag requirements.

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Morbi — Best Location in India

Based in Morbi — India's polymer packaging capital — gives us raw material, labour and logistics advantages that directly reduce your bag cost.

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Full Custom — Size, Print, Finish

Any size, any GSM, any lamination, any print design — we manufacture to your exact specification with sample approval before bulk production.

Virgin PP — Guaranteed

Every bag is made from virgin polypropylene — no recycled material ever. This is our commitment to consistent quality and food safety compliance.

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Pan India Dispatch

We dispatch to all states across India through reliable logistics partners. Export buyers also served with export quality documentation and packaging.

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Direct WhatsApp Support

Send your requirement, get a quote, approve a sample and track your order — all on WhatsApp. Simple, fast and transparent from start to finish.

Ready to Place an Order?

Contact us today for bulk pricing, free samples and customisation options. We respond fast on WhatsApp.

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